Month: August 2015

Earlier, the labor was double the result in any task, and now it’s the opposite. Technology is a boon to mankind. After the discovery of rocket science, we knew there was nothing that we couldn’t achieve with technology. In fact, technology is what distinguishes humans from other animals. The human ability to use the available resources by modifying them according to their needs is something that the other animals lack. After making so many sectors solely dependent on it, IT has now made its space even in the gas supply industry.

The gas supply service had been a burden on the shoulders for the suppliers before the introduction of technology to this industry. With vulnerability towards human error even after the long, rigorous procedures, the suppliers always had to be on their toes to deal with emergencies. With the limitations of a barcode, the identification of cylinders was weak, which made the whole process of delivery haphazard. Things, now, have changed quite a lot. Here are some ways in which technology has made the gas supply business easier:

Web Applications

A web application acts as a common platform where information is shared among workers. The information uploaded on it is accessible to everyone through the internet and, therefore, checks communication lapses. Any data entered can be updated easily through a web application. The important thing to note here is how fast and reliable the process has become. It does not require maintenance of papers and decreases the probability of loss of information. The security software in the web application keeps the information handy as well as safe.

Cloud Based Software

Unlike the data entry by humans, which is so prone to inaccuracy that it often causes complications, the telemetry system guarantees 100% accuracy. It is fixed on the exterior of the tanks. It has a robust structure that through cloud computing, observes, analyzes and uploads data constantly with utmost accuracy. It has inbuilt data validation that rejects any wrong information that reaches to it and sends it back for confirmation. It consistently monitors the tanks and, sends customized alerts and notifications set for any significant events.

RFID

Barcodes are a mess! They have legibility issues, have a weak physical structure and require being in the line of sight to be readable. However, with the introduction of RFID tags, the identification of gas cylinders has become easier. It has a robust structure with a chip and an antenna and does not require being in the line of sight to be readable. It can carry much more information in its device and is capable of surviving in rough environments. It has RDIF mobile reader that is a wireless device. It sends radio signals to the RDIF tags and obtains a unique code that helps in the locating the cylinder.

GPRS Telemetry System

The position of the tanks plays a crucial role in delivery. It needs to be made sure that the right cylinder is sent to the assigned place. Earlier, there were fragile means to locate the position of the tanks. However, now we have a reliable telemetry device to track the tanks. The device consists of a SIM card that, through GPRS, assists in locating the position of the tanks. This helps in organized deliveries of tanks and is very cost efficient since many tanks can be sent in the same truck. It promotes on-time deliveries and minimizes emergency situations.

With the advancement of technology, the gas supply business has become a lot more manageable than before. It is now more time efficient and cost effective. The inaccuracy of data analysis has minimized, which has led to a more organized system. Now the system promotes punctuality through on-time deliveries and promises a quality service to their customers. Therefore, technology has brought many productive changes in the gas supply industry. If you’re still unfamiliar with its experience, you need to avail these services as soon as possible.

Yes, gases are hard to handle. And so are Cryogenics! Although the discovery of cryogenics has in a lot of ways improved technology, it can turn out to be a disaster if not handled properly.

Cryogenic Science:

The liquefied pressurized gases that are stored at very low temperatures for their consequent usage are known as cryogenic liquids. Some of these gases are Nitrogen, Helium, Argon, Hydrogen and Oxygen. They are stored at a temperature close to their boiling point that is usually less than -100°F. They have many applications other than storage of liquefied gases, for example- cryosurgery, rocket fuels and food preservation.  However, some of its properties make it a potential hazard.

Cryogenic Hazards:

• Explosion due to the presence of flammable gases.
• A burst of the container due to expansion and sudden increase in pressure.
• The harmful effect on the properties of materials like zinc, steel, rubber and plastic.
• Severe physical wounds due to extremely low temperature.

Cryogenic Management:

The management of fuel tanks comprises of three broad categories:

Tank Level

The level of the tank determines the amount of consumption of the fuel. It helps in evaluating if the right amount of fuel is being delivered in the right places. With the level of the tanks, it can immediately be diagnosed if the fuel is leaking. Also, the tank level determines the time after which the fuel tanks need to be refilled. The accurate observation of the tank levels makes the whole process smoother.

Temperature and Pressure Control

Temperature and pressure control play a very critical role in storage tank management. A storage tank is usually defined as a tank that stores fuels at very low temperatures. However, most of the above mentioned cryogenic hazards are a result of the flaws in temperature and pressure control.

The faults in the temperature can lead to reactions among different gases stored at the temperature close to their boiling point and can lead to all kinds of explosions. On the other hand, inaccurate pressure control during vaporization of the cryogenics can lead to sudden expansion followed by the bursting of storage tanks.

Delivery

Delivery is the main cause of the storage of cryogenics. One needs to make sure that the right amount of fuel is delivered at the right time, to the right place. For this, there needs to be a constant reporting about the status of different departments of the process to a common floor. This includes tracking of the location of the tanks until their delivery is done.  If the delivery is managed sincerely, it can prove to be very cost effective, implying more profits.

Cryogenic Management Solutions:

Keeping in mind the limitations of the human resource, telemetry system monitors have been designed to make the supervision of cryogenic storage tanks easier.

• The monitors are robust in structure and use cloud computing for maintaining and upgrading business records. The device converts the analog signals into digital signals and displays on the screen of the information-taker.
• A telemetry system is fixed on the outside of the tanks which helps in detecting the tank level, pressure and temperature. This device provides a continuous record of the present condition of the tanks that is uploaded on the internet.
• The system has a built-in intelligence to send alerts and notifications if something goes out of order. It notifies with a message of fixation on the screen informing the concerned about the trouble arriving.
• The monitor comprises of a SIM Card that tracks the location of the tank through GPRS. From the moment they are filled till the time they are delivered, they are consistently tracked.

Cryogenic Solution Benefits:

The telemetry system is taking over the market, and there’s a reason why; there are many ways in which this equipment overcomes the shortcomings of manual labor. They are as follows:

• With its faster readings and evaluations, it saves a lot of time and encourages punctual deliveries.
• It reduces the demand of human labor and, therefore, saves a lot of money.
• It robust structure ensures cost efficiency.
• It promises accurate and reliable data at all times.
• It immediately sends alerts when predicts a problem therefore making troubleshoot easier.
• With GPRS, it’s possible to track the tanks 24×7 thereby avoiding last-minute confusions and delays in delivery.
• It makes the whole process smoother and helps in eliminating all elements of trouble.

Conclusion:

With its efficient properties, the telemetry system monitors are the best monitoring software to manage cryogenic fuel tanks. The future of cylinder suppliers undoubtedly depends on this technology. It is even making its space in the healthcare industry, and in no time, it will become a necessary equipment for the healthcare industry.

Cost increases due to the limitations of small cylinders. Therefore, many gas suppliers prefer tanks over cylinders for the delivery of cryogenic pressurized liquefied gases. It helps in transporting the fuel in bulk to the customers and reducing the transportation cost. However, managing those tanks is a real task.

From their material structure to their numbers, to temperature, level and position, everything needs to be kept in check.  Manual labor, though has been performing these tasks since long, suffer from vulnerabilities towards hazards, delays and losses. But with growing technology, it is possible to minimize the elements of trouble and drive a smooth process that gift profits in return.

Trakaid LgMonitor is the gas monitoring software that the IT sector of many industries will soon depend on. Its ability to enable growth in a business is defined in the following characteristics:

1. There is no doubt about how time efficient it is.

•  It takes much less time in reading, recording and analyzing the data and uploading it on a common platform. This itself speeds up the whole process.
•  The software through cloud computing quickly converts the analog signals into digital signals and displays the reports on the screen. Through its in-built data validation, it makes the data more reliable and saves the time usually taken in verification.

2. The software has a robust and flexible structure that promises efficiency.

•  It is adaptable to whatever environment it is put in.
•  Its robust structure does not demand much maintenance, and its flexibility is a great help in its fixation. It extracts important information from the detectors and uploads it on the internet.

3. Through alerts and notifications, it forewarns about any dangers predicted. Also, it signals at any important event missed, for example- if the door of the tank room is left open, the tank needs a refill, or there are more than normal variations in the temperature. It is capable of sending any alerts you need, through customization.

4. It highlights its cost effectiveness in its ability minimize human resource.

• It does most of the work by itself and, therefore, requires fewer efforts from people to make.
•  Its strong structure does not require maintenance costs very often and guarantees efficient usage of the device.
• Also, better management through this monitor reduces transportation costs with on-time deliveries and deliveries of many tanks in one truck.

5. It has access to GPRS through a SIM card. Location of tanks plays a very important role in determining which tanks require filling, which are ready to be delivered, and when and where they are to be delivered. It is very important to make sure that the right cylinders are delivered to the right place. GPRS telemetry helps in tracking the tanks 24×7 from the time they are filled to the time they are delivered.

6. Trakaid LgMonitor is an unbeatable solution for gas management system in the way of its simplicity of operation. It is user-friendly and does not stress out the operator. It can be learnt with minimum training and can be managed with a decent knowledge of technology.

7. It records history and enables more organized functioning of the system.

• Its history usage and analytical reports help in predicting the future usage and circumstances.
• With recorded history, it is always easier to trace the patterns of operation. These patterns help in determining what boosts the procedure and what causes failure.
• It keeps a trace of the information that further helps in maintaining an organized report with customized specifications.

8. It is not possible to carry laptops everywhere! This is why Trakaid LgMonitor gives you accessibility from Smartphones. You can access all the reports of observation and analysis from a phone. This assures safety even when you are far away from home. This keeps the information handy as well as safe.

9. Accuracy is the fundamental concern of liquid gas monitoring solutions. Therefore, it assures to monitor gas available in tanks 100% correctly. It promises absolute accuracy in reading the data and analyzing it. It comprises of in-built data validation software that rejects any wrong data entered and sends back for verification.

10. During an emergency, there is a loss in terms of both money and time. The organized procedure that it offers commits the punctuality of deliveries. This eliminates emergency situation that the system is otherwise put through. It saves not only money and time of the company but also its reputation in the market.

11. Of course, it’s important to be brand conscious. It not only guarantees quality but also provides the little perks that others lose on. Brands have a reputation of working on the minute details to make products more desirable that the other companies tend to ignore. Thereby, the Microsoft Certified Trakaid LgMonitor gives you a reason to rely on it.

Trakaid LgMonitor, therefore, is one solution for all problems. It gives you all the reasons to stop worrying about your gas supply. If you can’t believe it, come, see it for yourself!

Gases are hard to fill, monitor and use because of its state of loosely packed molecules. They are liquefied to low temperatures in order to make them easier to handle. These liquefied gases are then delivered to customers through tanks instead of cylinders to curb the shortcomings of using cylinders. However, it is important to monitor these fuel tanks in order to prevent from the vulnerability of these gases.

Trakaid LgMonitor are capable of supervising these gases remotely through internet. It examines the level and pressure of the tanks according to its suitability. It keeps a record of the data collected and gives access to the workers to follow the information and proceed. However, not every enterprise has incorporated it into their system yet. Here’s why they should:

Accuracy

“Human error” is as common as the term. You cannot rely on human resource for accuracy. With the never ending data collection, analysis and observation, there is vulnerability towards inaccuracy. However, Trakaid LgMonitor are prepared to take it. They provide the records of information with utmost accuracy. They check the position, height and temperature of the tank system constantly and keep upgrading in online to provide better access of information to the providers and consumers.

Demolish Emergency

Struggling with the disaster caused by gas leakage is a nightmare. This is why, constant supervision of the tanks is required. With accurate data from time to time, Trakaid LgMonitor make the observations more reliable. It therefore makes it easier to ensure safety. Hence, any situation of emergency can be predicted and worked on before it actually starts affecting the system.

Send Alerts

Monitors, with built-in intelligence, detect and analyze defects in the system and immediately notify the concerned authority. It also warns of critical rise and fall in temperature and insufficient filling in the tanks. Also, for example, if the windows open are affecting the temperature or the doors are left open during winter, it prompts messages. This helps in driving this whole procedure more smoothly. The elements of trouble can be eliminated promptly and the process can be carried out more efficiently.

Easy Training

Training the workers to monitor the tanks manually is a vigorous task. It requires in-depth knowledge about the system to read the data accurately and infer from it, the present layout. However, the training of technology driven monitors is less challenging. With a systematic approach, anyone can learn to operate technological devices. Here, most of the work is done by the software. Its functioning is easily adaptable and less painstaking. Also, it employs a lot less workers than required in manual monitoring; so there is less staff to train.

Constant Vigilant Monitoring

In this tiresome job, manual labor is an easy target for distraction. But, managing tanks demands sincere invigilation at all times. It requires continuous record keeping and checking to avoid any interruptions in the procedure. However, since technology is more controllable, it guarantees obedience i.e. constant vigilant supervision. This reduces the risk of missing any important phenomena and makes the process more manageable.

Save Time

The constant recording and analyzing of observations consumes a lot of time while still being prone to inefficiency. And rectifying those errors caused is more like misspent time. It can lead to even further delays and complications. Monitors, on the other hand, can make the whole procedure very smooth. It saves a lot of time by giving quick results about the information acquired. This helps in avoiding last minute problems and improves the performance of the production.

Cost Efficiency

The establishment of monitors reduces the demand of human resource and hence cuts down a lot on the cash capital investment. Also, with its robust structure, it promises efficient usage of the infrastructure. By more number of tanks being delivered in one trip, it further minimizes the cost and maximizes the results. Therefore it is efficient as well as easy on the pockets.

The Trakaid LgMonitor brings to you, all of these solutions and more with the device peripherals and accessories offered. Here’s the list:

1. Solar Panel Power Supply: PS024 Kit complete with 5 watt solar panel, stirrup for mounting, and cable for power supply 0.8 m (AMBRA 0001-00-100 Kit Solar Panel)

2. Direct Power Supply: PDUNV 110 – 230 V AC 24 V DC; 1.2 A switching power supply PVC housing for wall mounting IP65

3. Pneumatic Connection: FNF25 1/4” NPT female FGF25 1/4″ G female

4. Other Accessories: FMNF3 3 way manifold

5. Extended Warranty: WEXT3 3 year extended warranty available

Lead-in

Liquid gas sensing in the gas industry has become more important than ever. Cryogenic liquid gasses are low-temperature fluids, and that is why they have an unusual behavior in contrast to other liquids. So, these liquids have a different form of handling which makes its sensing prudent.

The operations such as providing higher protection against leakage, optimizing treatment of liquids and storage and delivering liquid gasses on-time to the customers are steps that can be more efficiently handled, when liquid level monitoring is applied accurately.

Call of The Hour

There is a severe pressure on the gas suppliers to streamline operations in their gas companies and improve economic conditions. With time-sensitive demands of the consumers- accuracy is supreme, and delivery and labor cost reduction is a necessity.

Moreover, as the customers’ operations are hugely dependent on the liquid gasses, gas firms cannot afford to run out of cryogenic liquids and risk holding up the complete operation waiting on delivery.

Major Reasons for Monitoring Gas

Monitoring gas available in tanks is necessary due to the continuous pressure to have the right amount of liquid gas when and where it is required. In such a situation, guesswork is disastrous and can turn out to be very expensive to the gas company and their valuable customers.

Another reason to monitor cryogenic pressurized liquid gas is to be aware of the customers’ requirement of a top-up even before they realize it. This gives time to the gas distributor to arrange for the gas, refill the tankers and be prepared for the delivery of bulk gas beforehand. With this, the sustainability of the customers is maintained and the gas company remains profitable forever.

Answering The Question

Now the question arises, how to monitor gas available in tanks 100% correctly? The answer to which is simple and right here- originated from the word ‘tracking’ we have ‘Trakaid.’

Trakaid is a liquid gas monitoring and remote management solutions provider, delivering customized wireless equipment and services to the liquid gas suppliers all around the globe. Our remote liquid gas monitoring solution offers hardware and software to track and monitor tank liquid levels, on-site and offsite management and access supply chain links with crucial tank information 24/7, so as to remove non-availability of gas and get accurate, actionable and dependable data.

We focus on eliminating manual work to the maximum and automating operations. This is because of many reasons- first, cost effectiveness; second, time efficiency; third, safety; fourth, accuracy and fifth, customer satisfaction.

Our aim is to free you of manual work which involves recording tank content via reading and preparation of paper records, sticking specifications of degrees on the tanks and the labor assisting the tankers everywhere, in the warehouse, gas filling plants and even in the trucks. Such processes are neither cost efficient nor data accurate, and like this the safety of the employees remains vulnerable.

Here’s the best way – Liquid gas monitoring solution built on latest technologies such as electronic pressure sensing, GPRS telemetry and Microsoft mobile, web and database technology. The solution specializes in making errors and guesswork an ancient phenomenon and minimizes costs hugely.

With our cloud-based monitoring system, you get powered through 24×7 web access to cylinder data which is essential for 100% correctly monitoring tank levels, tracking, and locating specific liquids in assets. This electronic monitoring device enables customized and controlled access to tank data to employees and customers from desktop or smartphone whenever they need it.

Here’s what more you can get at your fingertips be employing a low-cost monitoring solution- alerts and alarms that are generated and sent at various thresholds, timely notifications, real-time usage history and tools that have usage prediction capabilities.

All in all, by embracing automatic real-time liquid gas monitoring solution your company’s focus improves not only on monitoring but also on refill and usage. It eliminates emergency calls from the end users for delivery with built-in alerts as the up-to-date data makes you plan for just in time deliveries. Needless to mention that such a case optimize and reduce delivery costs by combining multiple deliveries in one truck run. Besides, there is periodic transparent data load to the central system via telemetry for building your trust. Data validation and information governance capabilities of the solution make your trust even stronger in the data you have. The best part is that the customers stay happy and satisfied and their sustainability is never put at stake!

The Present Scenario

The ever increasing budgets, safety issues and emergency calls to the gas suppliers have made the environment of a gas industry complex than never before.  As plants, storage and warehouses become larger in scale, enhancing safety, simplifying management and balancing budgets become salient. In order to ameliorate the supply chain, the gas suppliers require a real-time analysis of tanks, the knowledge of re-filling needs and on-time liquid gas distributions.

Operational Efficiency Destruction

In the financially challenging times, it is vital to improve operational efficiency and maintain a healthy check on the functions. Non-availability of cryogenic liquid and emergency delivery of bulk gas is both costly theoretically and literally. Non-availability of low-temperature liquid affects the revenue of a gas company. Emergency deliveries of pressurized cryogenic liquid tanks invoke separate costs adding up to the expenditure of a gas firm and shaking its budget.

Technological Advancement for Bridging The Monitoring Gap

The world has developed, and so has the technologies. The latest technology can efficaciously monitor infrastructure and storage tank levels. The technology that has been used in the past by the industrial gas cylinder suppliers and gas distributors is now an outdated one. To mention, the old is not gold here as the technological data is the new gold. The latest technologies and tools can successfully overcome the shortcomings of the manual measurement techniques to bridge the monitoring gap.

Cryogenic Fluid Monitoring

Solving Liquid Gas Availability and Delivery Issues

Cloud-based monitoring system makes use of telemetry technology and sensing devices to offer tank level monitoring solution. Liquid gas monitor simplifies liquid gas consumption tracking, processing, and real-time monitoring. It enables the gas companies to inspect the present status of cryogenic containers as its availability and delivery is crucial and time-sensitive.

Changing Manual Modes to Automatic Ones

The manual reading protocol of recording tank data is an inefficient method of data collection. Throughout the day, cryogenic pressurized liquid gas available in the tanks needs monitoring. To accomplish this task, ample manpower is required, that further needs continuous training and review. Such a process is time-consuming and expensive.

Wireless tank monitoring system resolves these issues through automatic monitoring that reduces human intervention and allows potential cost savings and valuable time. Not only the tank level is accurately tracked but automatically updated to the central system, eliminating paperwork.

Maintaining High Levels of Safety from All the Corners

Traditional leak detection technologies have disappointed the gas suppliers causing unsafe conditions for the employees and customers. Cryogenic liquid gas detection system offers a dependable solution for monitoring instant leakage of cryogenic liquefied gases. The drop in temperature due to the leakage of a cryogenic fluid gas is sensed by the sensing devices, and an alarm is raised.

Telemetry unit measures the pressure between the bottom and top of the cylinders. These levels are visualized and transmitted to the gas enterprises and consumers. The up-to-date information makes the gas company able to evaluate the fact that there is a leakage.

Benefits of Monitoring Liquid Gas in Cryogenic Tanks

• GPRS telemetry technology and cloud-based software enable automatic monitoring and easy access, further lowering the cost.
• No more emergency calls to the gas company, as they have prior knowledge of gas top-ups of their customers. Hence, the customers remain extremely satisfied with the proactive service.
• Just-in-time deliveries promote optimization and minimization of delivery costs as numbers of deliveries are combined in one-truck run.
• Telemetry enables periodic transparent data load to the central system. Besides, built-in data validation and information Governance lets you trust your data.
• Intelligent, real-time accurate and actionable data is available to you to make informed business decisions. In this way, every link in your supply chain for better performance is empowered.
• The alerts are sent to the gas company and its customers offering tank liquid level and possible leak information.
• Improves customer relationships.
• Expands your business and enhance its profitability.
• The necessity of adding extra personnel or vehicles for transportation is removed.
• Leaks can be detected easily, and action taken quickly, eliminating risks, improving the safety of the infrastructure and the personnel.