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Breakthrough RFID Sensing Solutions From SMARTRAC

SMARTRAC’S RFID SOLUTIONS ATTAINS NEW HEIGHTS

Since its inception, RFID or Radio-frequency identification technology has revolutionized the practice of asset tracking for many companies. It is an efficient and fast way to track multiple items over long distances. They are used in almost all the sectors including health, education, transportation, commerce and in various other fields. Even if you haven’t heard about it, you would still know it’s basic application – anti-shoplifting technology. Remember the alarm that sets off in a store when someone tries to steal a product? The sensors for this purpose use RFID technology.

Retailers, such as Walmart, heavily use RFID tracking tags for inventory purposes. With its wide range of applications, it has become a necessary tool for industrial operations. To further extend the use of RFID technology, SMARTRAC has launched passive sensors, SENSOR PATCH and Tadpole.

So Long To Water Leakages In Vehicles

The quality check of an automobile is the most important test that automotive industry must pass to sell their vehicle. It can make or break your whole project. A shower test is done to check whether the car has any water ingress. Previously, this was done manually, which introduced the problem of detecting the particular location of the leakage. SMARTRAC found a perfect solution for the automotive industry regarding this issue. With SMARTRAC’s Tadpole sensor, your car will remain leakage free.The sensor is an on-metal passive sensor tag designed to work on metal surfaces, with minimum signal degradation from surrounding structures.

It detects moisture and notifies its exact location. The detection area of the sensor is the tail, which guides the moisture to the sensor tag. Even minute amounts of water can be quickly detected, making it reliable and efficient for the manufacturers. Sensor Tadpole is deployed in the manufacturing flow as part of the automobile’s assembly process. Hours of manual labor while searching for a leakage is easily avoided with this RFID solution. The tag requires no power source, servicing, or replacing which makes it even more productive.

SENSOR PATCH – One RFID System Sensor, Multiple Applications

SENSOR PATCH is a passive temperature-level sensing inlay. This RFID technology is designed to precisely detect the moisture level in a given environment. With its advanced attributes, it has versatile uses. From healthcare to construction projects, SENSOR PATCH has proved to be the most efficient temperature-sensing inlay.

Here are some of its useful traits in different domains:

  • For those with urinary incontinence, the industrial diaper production places the sensor inlay between the diaper layer that quickly detects the change in moisture. This RFID sensor inlay offers excellent performance, and accurately detects urine level in a diaper. It helps care facilities to work efficiently.
  • In construction work, the RFID technology provides data regarding the temperature of the concrete after it has been poured. The sample estimates help in avoiding unnecessary long waits before the next slab can be poured. Thus, it reduces the wastage of time drastically.
  • SENSOR PATCH is used to make high-end products for global supply chain management, industrial and logistic applications and RTIs.

SENSOR PATCH functions flawlessly on cardboard, plastics, stone, wood, construction materials. The innovative tag is a disposable, UHF, single-chip sensor inlay solution that offers cost efciency and is easy to implement.

RFID tracking has eased the working process of many sectors. The potential range of applications increases even further with improvement in data rate, storage capacity, energy consumption, and operating range. Due to its small size and low requirements, RFID technology is expected to be a groundbreaking technology that will influence our life substantially.

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How To Bond With RFID Technology To The Global Market

AN OUTLOOK ON THE RFID TECHNOLOGY

As per the latest BCC research, many organisations are changing the way their business and strategies have been functioning to make room for RFID (Radio Frequency Identification) as it these integrated service has become a driving need for them. Incorporating RFID is not about just adding a new technology to a set of the existing ones. RFID systems can be used to locate, identify or track the objects, via radio frequency waves that exchange data between a reader and a movable object.

When it comes to the global market of RFID, there is a scope of tremendous growth after crossing a Compound Annual Growth Rate of about 18% over five years (2016-2021). The estimate is that the global market value of RFID would be double the current value.

The increasing penetration of the internet, further encourages the adoption of RF-devices and products as these systems can now be deployed through a cloud platform. Products such as tags, readers, and scanning devices, are used in different application areas such as retail, healthcare, financial services, government, industrial, and transport. These products are used across several retail applications that reduce counterfeit products.

The demand for such products is increasing with the increasing globalization. RFID solutions are being adopted by small and medium enterprises, owing to the growing trend of digitization and automation.

Segments Of RFID Systems

RFID Tags- Built-in antennas and embedded microchips are used. Tags are generally made of waterproof material/plastic/metal that doesn’t get damaged or tampered easily. These chips help in detection and information storage for security purposes.

RFID scanners/readers- Readers detect the tags that are passed through them by using microwaves. There is a variety of RFID readers available out there like fixed, laser as well as image readers. They help in logistics movement tracking, warehouse monitoring and merchandise tracking.

Middleware- RFID middleware is data management software and solution that give a user the control over the entire inventory management systems. It provides data analysis and data storage and can be hosted or set up on premise; based on customer preference.

As per the latest trends, supply chain based readers, tags, EPC and software guidelines rapidly adapt to meet the mandates of large retailers. For some manufacturers, this tying together of such complex solutions can pose integration challenges.

Competitive Landscape Of RFID Market

The presence of several well-established vendors in the global RFID market is highly fragmented. Such stiff competition has forced small companies to go for mergers with the major players. Going by the current growth rate of technology and changing customer needs, things are only going to get all the more intense.

At present, the global RFID is led by the Americas; accounting a market share of more than 50%. It has been anticipated that they would have the highest contribution as they are the first adopters of automatic data capture devices. Although, recent studies have shown that Asia-Pacific has enormous potential and that the industry will flourish there by 2021.

As the internet grows its roots in our lives, it further encourages the switch to RF-devices and products. One of the reasons is that these systems can now be deployed using a cloud platform. To make a strong bond with RFID technology in the global market, you need to upgrade your systems and broaden your horizon and grow as the word is rapidly moving ahead, especially in the automotive industry where RFID tracking has been an immense success.

If you need more information about RFID, the experts at TSPLLC will answer all your queries in the best possible way. Get in touch with us

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7 Reasons RFID is the Best Option for Asset Management

All around the world, every enterprise whether big or small, depends on important assets to drive their business wheel in the smoothest manner. The various sectors of the industry can only function hassle-free when there is availability and uptime of equipment, vehicles, tankers, networking devices, infrastructure and various other assets. Only then, the companies can fulfill production goals, deliver services on the right time, manage transactions and maintain customer’s data security. The unique yet common needs of these organizations insist on adopting high technology solutions for successful management.

Two things that are important to understand are – one, depending much on manual work leads to errors and increased operation time; two, there is no point spending a lot of money on manpower. This is because, in today’s world, processes and most of the functions can be automated, which are error-free, less expensive and speed focused.

RFID can help organizations automatically track and secure the assets with minimal human intervention. RFID technology is a real-time technology, which elevates asset management to the next level, offering unparalleled accuracy, clear visibility and 100% security. The owners and managers of the companies can keep track of their business assets as they move in and out of a location. With this, they can also keep a check on the right time of upgrades, updates, repairs, new additions, service deliveries and so on.

Here are 7 reasons why RFID is the best option for asset management:

High Performance: What if your assets do not perform well when they are required to do so? Will you be able to access data on-time for assets be they anywhere? No? RFID based asset management services offer company’s responsible personnel with the best tools that enable them to be certain about the asset performance, monitor them for ensuring their quality and give them access like never before. These tools allow staff members to set the correct schedule for an asset so that it functions appropriately at the right time.

Regular Compliance: Assets need inspection and maintenance from time-to-time. Do the tools that your company possesses permit you to perform regular audits for your asset maintenance? RFID asset management solutions offer real-time access to the right information so that you have the time and opportunity to resolve errors before they start to decrease the health of your assets drastically.

Protect Integrity: The system demands physical presence to scan all the assets. So, centralized data storage, on-site data capture and transmission and web-based asset management show defined actions for an asset at a given time. In this way, the integrity of your assets remains protected.

Time Efficiency: Manual data reading, writing and uploading, reporting, reviewing and recovery of records can burden expert staff with pointless paperwork, and hinder real-time visibility, particularly when resources (assets) are spread over numerous locales. Automated asset management systems perform these operations automatically to save valuable time to conduct other critical tasks.

Cost reduction: Asset management using RFID can minimize manpower expenses associated with inventory management. Moreover, operational costs are reduced as your company always has the knowledge of the precise status of your resources. With RFID asset management software, the location of your assets is determined in less money and inaccurate error-prone manual procedures are eliminated.

Complete Security: Like we mentioned above, wherever and whenever the assets move in and out they are tracked through RFID-based asset tracking system. How does this happen? There are RFID tags to identify assets for an asset management system. These assets are a big investment, and their loss is a big one. Hence, RFID and sensor-enabled asset management solution offers your business a complete security of your assets by keeping them intact and makes you stop looking for lost and misplaced assets.

Informed Reports: Asset management and reporting software enable faster and more accurate resource-level reporting whether your company is looking for a single asset, auditing assets or conducting a regular inventory. The capital equipment is more precisely and accurately reported. RFID asset management solution provides built-in intelligence capabilities and tools to generate customized reports of the location of assets, usage, history of the movement and much more.

TSP LLC integrates its time-proven experience in developing web based, transaction-based solutions and services with RFID and mobile technologies. This combination of technologies provides even greater cost and time efficiency to our customers by providing automatic data capture and detailed reporting; assisting ineffective asset management.

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5 Reasons Level Monitoring of Liquid Gas Tank Should Be Your Priority

You certainly want to ensure that your liquefied gas tanks are used judiciously. That is because it is a crucial asset for your firm, and you have invested too much in it. To make the management of cryogenic tanks easier, tank monitoring systems have been incorporated into many firms. They help in overcoming the challenges faced by gas suppliers in managing the industrial operations related to tanks.

For efficient monitoring of tanks, the gas suppliers use telemetry system. It comprises of a device that is fixed on the exterior of the tanks to sense, read, and generate data. The telemetry system proves to be very valuable for the gas supply business in the following ways:

  • Automation of record keeping.
  • Accurate readings and analysis.
  • Less requirement of human resource.
  • Transparency of operation-related data.
  • Eliminating the conditions of emergency.

Measuring the tank level is of specific importance to the gas suppliers. Here’s why monitoring the tank level should be their priority:

Prevents from Disasters

Some properties of the cryogenic gases make them a potential hazard. In order to prevent them from causing a disaster, it is important that the tank level is monitored properly. Leakage of gases not only wastes the resources but is also capable of causing explosion and serious damages to the environment around it. Therefore, the monitoring solution is a reliable option to prevent the system from unbearable damages.

Optimizes Asset Usage

Confusions about the tank level lead to underutilization of resources. It becomes difficult to manage the tanks in terms of refilling, emptying and delivering. In such cases, the business has to invest more in the assets while the available assets are not being utilized up to their maximum capacity. Monitoring helps in being informed about the level of gas in the tank 24×7. This helps in optimum utilization of the assets since it enables systematic management of cryogenic gases in the tanks.

Makes Management Easier

The management of tanks is a thorough task. It is necessary to know when the tanks are empty or after how much time the tanks will require refill in order to ensure the smooth functioning of the operations. The telemetry system measures the accurate level of the tank and keeps the workers informed about the observations. It enables the operations to be performed timely without any disturbance, therefore making the management of tanks easier.

Saves Time

The delivery of gases is a task that needs to be done timely in order to prevent from causing trouble to the clients. The telemetry system always keeps the workers informed about the tank level. This helps them in avoiding confusions and minimizes delays in production. It makes it possible for the workers to keep the tanks ready for the gases to be transferred to the cylinders and deliver it to their customers on time. It eliminates the situations of emergency and maximizes productivity.

Saves Money

Tank level monitoring encourages maximum asset utilization. It optimizes the productivity of the available resources and minimizes the investment in new assets. It prevents from disasters that are capable of exploding the area and ensures the safety of the workers. It saves from the overflowing of gases that prevents from both- damage of the tanks and wastage of gases. Therefore, it proves to be very cost-efficient for the gas suppliers.

Trakaid offers a brilliant Liquid Gas Monitoring solution in terms of efficiency, reliability and standard. Gasotrak is designed in a way that enables effectual sensing, observing, and processing of data. It is a cloud-based solution that encourages accurate and timely information management. It comprises of robust and latest software technologies that are easy to use.

It carries a rule-based alert and notification engine. Alerts are generated and sent at various thresholds via email and SMS. Reorder Alert helps in scheduling regular and timely delivery. It helps in eliminating emergency deliveries and associated costs. It optimizes asset usage by using the capacity of the tanks in the most efficient manner.

Gasotrak encourages the monitoring of the level of tanks in the most efficient manner. It is capable of fulfilling your expectations in monitoring the gas tanks productively.

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Why Ignoring Gas Monitoring Solution Can Drag You in A Danger

Chemical & pharmaceutical industry, Refineries, Mining or Engineering solutions- no matter what industry it is, big or small, there is one common requirement for all & that is, gas.

We know this is not a piece of information you are looking for, but we also know that you can easily reckon the significance of a gas monitoring system. But, if you can’t, then your business and your people are in trouble. In this blog, we are going to make you realize what danger you are inviting by overlooking the gas monitoring system.

So think once! Do you rely on manual operations for keeping records of gas cylinders? Is your manual data reliable? Have you missed out the present day gas monitoring technology? If yes, then you MUST read on.

Why Gas Monitoring System?

Gas monitoring solution is utmost essential to ensure-

  • Safe environment
  • Healthy air to breathe in
  • Safety of our people

There is a need for automatic gas cabinets with continuous liquid monitoring solutions. Here comes a question – Why Remote Liquid Gas Monitoring Solution? Well, this solution comes with certain benefits:

  • Along with real time liquid gas monitoring, its refill and usage is priority.
  • Unique low cost Monitoring Solution embeded with pressure electronic sensor technology.
  • The pressure electronic sensor technology is enclosed with GPRS telemetry system for gas monitoring

Looking for solution for Gas Management System? Gas detector is the best option. However, there are certain life-threatening mistakes that an employee can make while operating the instrument. Main risk comes from mishandling monitoring equipments.

Ignoring Alarms

For record, in many cases, workers using the gas monitors often shut the alarm off. One reason is that the instrument frequently goes into alarm in areas where hazardous gases do not exist, resulting in decreased confidence in that instrument. If the monitor does detect a hazardous gas, the worker does not believe it to be true and turns off the instrument. Other reason for ignoring alarm is lack of training. Training helps workers understand why a monitor will go into alarm and why trusting alarms is so important.

Many people in a wide range of industries rely on gas detector’s automated alerts as life saving equipments. Employees cannot rely on their senses to distinguish what is in the atmosphere. Disregarding an alarm so that work can commence is not a good option.

Monitor Liquid Gas in Cryogenic Storage Tanks

Before enlightening this aspect, let us recall about Cryogenic liquids? Well, the liquefied pressurized gases that are stored at very low temperatures for their consequent usage are known as cryogenic liquids namely, Nitrogen, Helium, Argon, Hydrogen and Oxygen. Injury or death due from Oxygen deficiency is a relatively common occurrence in the Industries, Refining, Power, Manufacturing and Sewage Collection Process. Oxygen monitoring system is a savior to prevent such tragedies.

Liquefied gases are used in a wide range of applications, including metal processing, medical technology, electronics, water treatment, energy generation and the food industry. Today, more and more of these industrial gases are being delivered to customers in liquid form at cryogenic temperatures, enabling them to be stored on site for later use.

Fuel Tank Monitoring System

Remember the chemistry classes? Gases are hard to fill, monitor and use because of its state of loosely packed molecules. They are liquefied to low temperatures in order to make them easier to handle. These liquefied gases are then delivered to customers through tanks instead of cylinders to curb the shortcomings of using cylinders. However, it is important to monitor these fuel tanks in order to prevent from the vulnerability of these gases. The system helps to inspect the level and pressure of the tanks according to its suitability.

However, not all suppliers have incorporated it into their system yet. Embedding the monitoring system benefits you in many ways:

  • Technological Devices foster the workers to monitor the tank better than manual guidance
  • Monitoring save s a lot of time by providing quick results
  • You can rely on monitoring system in terms of fetching accurate data
  • Any defect in the system can easily be notified to the concerned authority by monitors
  • Monitors not only boost infrastructure usage but also minimize the cost

In Gas monitoring system, managing and tracking the gas cylinder have become complex process. A company faces so many hurdles in order to maintain gas supply business. Delivering the best customer service, reducing costs and improving efficiency is no longer an easy job. So, how to get proficiency in gas supply business?

  • To calculate the amount of gas supplied to the clients, maintain gas meter accuracy.
  • Track the accurate location of your assets
  • Timely deliveries help to build the company’s goodwill and hence enhance the business
  • To maintain customer-supplier relation, cross check for any damaged cylinder
  • Use gas leak detection system as a safety measures in the gas industry
  • trAccurate report is real-time report that highly affects business decisions

So, these are the Gas Monitoring solutions that help to grow your gas supply business. Furthermore, enhance your future endeavor.

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Why Trakaid’s RFID Mobile Readers Are Right for You

It is rightly said that we don’t use technology anymore; we live it. And to ensure that you live it right, you need to make sure that you use the best of what is available.

RFID system is the new solution for the worn out technology of barcodes. Through radio waves, information is transmitted from the RFID tags to the reader. The exchange of waves between the transponder and the reader channelizes the working of the system.

There are three types of RFID systems:

  • Passive reader active tag
  • Active reader passive tag
  • Active reader active tag

In a passive system, that is the most common, the reader transmits energy to the transponder that activates the tag. On the other hand, in an active system, a battery is used to keep the tags activated. Information is transmitted through interfaces, from the host to the server, which is then ready to be used. The technology of RFID can be incorporated into any system via two elements- transponder and reader.

Trakaid pays great attention to the requirements of its customers and, therefore, offers an extremely efficient and easy to use model of RFID reader. Here’s how it makes its device just the right choice for you:

Motorola

Motorola products have a reputation of high quality in the market. With this brand, Trakaid tries to make sure that you have a sound experience of integrating RFID into your system. High-quality parts are used in the reader to ensure greater accuracy and high RF sensitivity. It, therefore, proposes a reliable solution to your problem.

Multi-model data capture

Motorola device gives integration of both barcode and RFID on one device. This is very beneficial for the users in terms of cost efficiency. The integration on one device reduces the overall ownership cost of the device and still guarantees utmost efficiency in working.

Greater Efficiency

The Motorola model offers a reliable device with long-range RFID performance. This allows more frequent and more accurate inventory-count operation to better manage on-the-floor, backroom and distribution inventory. It reduces out-of-stock and excess inventory carrying costs and maximize user satisfaction.

Maximum Rugged Design

It has a robust structure that has the ability to survive in all environments. It can withstand a 6 ft./1.8 m drop to concrete and about 2000 one-meter tumbles. It has an IP64 sealing to help ensure reliable operation in spite of everyday drops, bumps and exposure to dust and liquids.

LCD Screen

It has a tough, non-glare LCD colored screen that allows usage even in bright sunlight. Indoors or outdoors, it always proves to be convenient for users. It provides a glass protection that prevents from scratches and cracks on the screen. With this strong structure of the screen, it optimizes asset usage.

High Security

The Trakaid reader gives you the power to control the access of the information stored on the reader. It provides customization options to control who can access what information. It offers wired-line grade security without affecting the wireless performance. It even provides optional accessories to support authentication for government applications.

Cost-Efficient

The Trakaid RFID reader has a robust structure that requires very less maintenance. Its high quality ensures customer satisfaction and optimizes asset usage. It offers the best service at the most reasonable price and, therefore, proves to be very cost-efficient for all its users.

Trakaid has more than six years of in-depth experience for providing RFID solutions. It enables Microsoft technologies to integrate seamlessly between mobile devices with data servers. It ensures easy maintenance from remote locations for onsite application maintenance.

It provides specifically designed products to meet the needs of the industry. It takes into consideration the size, reading distance, harsh environments, and reader requirements. With all these productive and streamlined features, Trakaid RFID reader becomes the right choice for you.

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How to Correct The Mistakes The Gas Suppliers Make in Monitoring Cryogenic gas

The cryogenic tanks had come to your rescue when the limitations of cylinders became frustrating. Small cylinders become costly to fill, manage and deliver. Tanks make the storage of cryogenic gases more easy and reasonable. However, the gases present in these tanks continue to be vulnerable and prone to disasters in many ways. Therefore, it is very important to monitor these gases correctly. Here are some corrections you need to make in your system, for efficient monitoring of cryogenic gas:

Not relying on manual data

It is one of the biggest mistakes that the gas suppliers commit. With the advanced technology of automation, relying on manual reading and writing of data is irrational. The telemetry system guarantees the accuracy of data and is capable of giving results faster than manual readings.

Moreover, manual data maintenance requires maintenance of paper records that are more prone to getting damaged. In this way, we risk the data collected to getting lost. Maintaining the records manually also requires the employment of many workers and their training. This further narrows the budget, which can easily be avoided by the establishment of telemetry system into the business.

Keeping the data easily accessible

Manual records are not easily accessible to all workers. This increases the probability of miscommunication, confusion and delays. Through cloud computing, the data is accessible to all the works on the same level. There is a renewed clarity of procedure that leads to a more organized management of the tanks.

Also, being absent from the site of monitoring is sometimes inevitable. However, not having a medium to access the data from far away can be problematic. With the telemetry system, the data obtained from the device is accessible even through a phone. It sends alerts and notifications about the important details of the tank.

Being prepared for the next delivery

The process of delivery is continuous. The cylinders are to be delivered to the customers one after the other. Management becomes hard with manual handling of data. There are errors in the circulation of information, which leads to delays and confusion.

However, the cloud makes the information about the progress of the operation accessible to all workers. It keeps the workers informed about the status of cylinders and all the necessary details required for delivery. This keeps the company prepared for the next delivery and avoids situations of emergency.

Efficient Tank Management

It becomes difficult to consistently invigilate the tanks to check the pressure and temperature of the tank. Sometimes it goes unnoticed by the workers that the tank requires a refill. This leads to underutilization of the assets that no supplier wants to happen.

The telemetry system keeps the staff constantly updated about the tank level and pressure. The device is fixed outside the tank that keeps recording the data and uploading it on the server. It comprises of a feature that can send alerts about the customized information it has been set to. This prevents from lapses in observation and guarantees sincere invigilation of the tanks.

Tank Health

The tank requires a regular checkup for the maintenance of its physical condition. The asset records require to be tracked in order to ensure regular repair and modification in the tanks. Or else, there is a risk of leakage and contamination of gases.

With cloud computing, the maintenance of asset records becomes easy and reliable. It constantly keeps updating about the condition and location of tanks. It is easier to track which tanks are ready to be delivered, which are to be picked up, how many are being used and how many are in the warehouse. This leads to optimization of asset usage by using the capacity of the tanks in the most efficient manner.

The telemetry system has minimized the probability of committing the common mistakes made in monitoring cryogenic tanks with its robust and efficient structure. It is nothing less than a one-stop solution for the problems that gas suppliers face in monitoring the tanks. If you are still unfamiliar with its experience, give it a shot!

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10 Smart Ways Cylinder Logistics Make Gas Suppliers’ Life Easy

Ever heard of the saying “It’s not about the destination, it’s about the journey”?

Logistics makes your journey from the origin to the destination easier. Literally, it refers to the art and science of producing, maintaining, and distributing the products in the right place and quality, at the right time. Cylinder logistics thus comprise of the proper management of gas cylinders from their origin to their delivery.

People buy a cylinder only the first time they require gas supply. Next time onwards, they use the same cylinder and only pay for the gas. Therefore, cylinders are very important assets for the suppliers to manage in order to maintain the cost efficiency of the business. Here are some ways in which Cylinder Logistics makes the life of Gas suppliers easier:

Automation

The cylinder logistics gives way to automation and eliminate manual data maintenance. The biggest advantage of automation is product uniformity. It follows the same procedure to produce results and is more controllable. Unlike humans, it can run at all hours with the same efficiency without getting tired. It, therefore, increases the quality of the overall productivity.

Accuracy

Human reading and writing are prone to error. However, with the introduction of cylinder logistics, accuracy is a guarantee. The automated technology minimizes the probability of errors and maximizes the results. It reads and uploads the data appropriately, minimizing the confusion in further steps and making the procedure more organized.

Transparency

Cylinder logistics creates transparency of data. This means that the data is accessible to everyone involved in the operation on the same level. This fills the gaps of communication between the workers and makes the management of gas cylinders easier. Every worker is updated with the progress of the operation and hence can start working on the next required steps without delays.

Cost Reduction

Manual data maintenance requires the employment of many workers. They are then given training for efficient operation that consumes a lot of time and money. Logistics reduces the cost spent on labor as well as their training. It reduces the need for human labor since most operations are automated. Cylinder Logistics offers a robust solution that requires less maintenance and proves to be cost efficient.

Safety

The safety of the workers is of primary concern to business people because they are the most important resource of any organization. Unlike humans, logistics is capable of performing duties under extreme weather conditions. They can perform dangerous steps of the process without the risk of loss of life. Therefore, cylinder logistics promotes the safety of workers requires less money to be spent on the health issues of labor.

Streamlines Delivery and Pickup

By making the accurate data accessible at the right time to the workers, it streamlines the process of delivery and pickup. It constantly keeps the workers updated with the information of the cylinders that are ready to be delivered and the condition and location of the cylinders. It helps in the proper auditing of the cylinders in the truck and makes the procedure smoother.

Built-in Data Validation

During the process, the data is required to be frequently rechecked in order to ensure accuracy and not missing on something important. Logistics makes it easier with built-in data validation. With built-in intelligence, it evaluated the information collected. It frequently cross- checks the data and if any problem is detected, it sends back for verification.

Saves Time

This is one of the most important uses of Cylinder Logistics. Manual data reading and evaluation consumes a lot of time while still being prone to inaccuracy. The automated system completes the task of minutes in seconds with utmost accuracy and improves the overall production. With on-time deliveries, it keeps the customers happy and builds strong business relationships.

Identification

The wrong cylinder delivered to the wrong customer is one of the biggest fears of gas suppliers. Logistics helps in the proper identification of the cylinders by timely updating the data about the cylinders. This creates clarity in the system with minimum risks of mistakes. It prevents the suppliers from the disaster of delivering the wrong cylinder to their customers.

Better Productivity

Logistics improves the overall productivity of the business. It speeds up the process and keeps it smooth. It maintains accuracy and creates transparency of business operations. It gives the worker a precise control over the operation and makes the situations more comprehensible. This helps in creating an organized work system and improves the quality of overall production of the business.

Advanced technologies are discovered only to make life easier for people. Initially, the establishment of any technology takes a lot of time and attention its minute details to be understood. But once it is incorporated into your system, you understand why they say it’s worth it. So, if you’re still doubtful about whether to go automated or stick to manual, I would suggest you to go with the former.

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Delivering Gas Cylinders to Wrong Place, How to Fix It?

Are you tired of your customers complaining about wrong deliveries?

Delivery of gas cylinders is a challenge for the gas suppliers. Since most of the industrial operations are dependent on gas availability, suppliers cannot afford to make any faults in the delivery. But, due to inefficient resources, suppliers have always suffered problems in delivering gas cylinders to the right place, at the right time.

Why are we prone to wrong delivery?

Manual asset tracking is unreliable despite the large amount of efforts it requires. It requires maintenance of paper records by both distributors and customers. These consume a lot of time while still being prone to human error. With these vulnerabilities towards miscommunication human error, we become more prone to wrong deliveries. This leads to the never ending disputes about deliveries and spoils business relationships.

The most commonly used solution for cylinder tracking is the barcode. However, it has its own limitations. It is easy to break and can have legibility issues. It tends to lose its productivity in harsh environments because of its weak structure. It requires to be in the line of sight to be readable. Barcodes can only be read one at a time and the information it stores is fixed. Therefore, they are less cost- efficient and require much maintenance.

Introduction to RFID

The latest solution of cylinder identification can prove to be a lot more cost efficient. RFID refers to Radio Frequency Identification, which comprises of a chip and an antenna in its basic structure. These RFID tags can be read more easily and faster due to their robust and efficient structure. The data in them can be updated and has the capacity to survive under harsh conditions. They can be read from a distance of about 6m and do not require to be in the line of sight to be readable. It requires very less maintenance and guarantees accuracy.

How is it used?

The RFID tags are fixed to the exterior of the cylinders. They comprise typically of two parts

  • RFID transponder
  • RFID reader

The RFID transponder is a passive tag. It gains power through induction from the reader. Once it receives the power, the circuit becomes active. Activation gives way to the transmitting of the data that is stored in them. The details of the delivery of the cylinders can be updated on the server from time to time. The information in the RFID tags can be accessed through RFID reader. It auto updates the details of cylinder shipment and cylinder return. It even upgrades the information about the cylinders that are ready to be delivered.

The driver tracks the information about the delivery of cylinders through a handheld reader. It informs about the verification and dispatch of the cylinder. It offers real-time visibility of stocks and location of cylinders. RFID creates excellent control over the process. It decreases the risk of errors and increases the overall productivity.

Why choose Trakaid RFID tags?
  • Trakaid offers a unique RFID tag that is customized for the use on metals.
  • It is designed with high-quality chip and antenna that provides accurate readings from far distances.
  • It is adaptable to the surface it is put on and can function effectively in all weathers.
  • It compensates for the tendency of metal to alter resonant tag antenna properties, potentially detuning the antenna.
  • The Motorola handheld it offers is highly RF sensitive and provides more accuracy.
  • Handheld has a tough, non-glare LCD screen that is readable even in bright sunlight.

RFID has made gas supply easier. Now, the cylinders can be tracked since the time of their detachment to the time of their delivery. The tag attached to the cylinder carries the required information about the cylinder. If the information in the tag does not match the needs, it is returned to the manufacturer. This technology makes it possible to automate and accelerate data acquisition. It minimizes inaccuracy, and its quality of delivering timely information improves asset visibility and productivity.

TSP designs systems based on aggregate data needed to make the business process work. The observed data is time stamped and linked to its business context. The design of the RFID technology enabled data-capture capability and the application that consumes the data are then finalized. Inefficiencies associated with adjusting to continual technology and business changes are minimal.

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How Technology Has Changed the Gas Supply Business

Earlier, the labor was double the result in any task, and now it’s the opposite. Technology is a boon to mankind. After the discovery of rocket science, we knew there was nothing that we couldn’t achieve with technology. In fact, technology is what distinguishes humans from other animals. The human ability to use the available resources by modifying them according to their needs is something that the other animals lack. After making so many sectors solely dependent on it, IT has now made its space even in the gas supply industry.

The gas supply service had been a burden on the shoulders for the suppliers before the introduction of technology to this industry. With vulnerability towards human error even after the long, rigorous procedures, the suppliers always had to be on their toes to deal with emergencies. With the limitations of a barcode, the identification of cylinders was weak, which made the whole process of delivery haphazard. Things, now, have changed quite a lot. Here are some ways in which technology has made the gas supply business easier:

Web Applications

A web application acts as a common platform where information is shared among workers. The information uploaded on it is accessible to everyone through the internet and, therefore, checks communication lapses. Any data entered can be updated easily through a web application. The important thing to note here is how fast and reliable the process has become. It does not require maintenance of papers and decreases the probability of loss of information. The security software in the web application keeps the information handy as well as safe.

Cloud Based Software

Unlike the data entry by humans, which is so prone to inaccuracy that it often causes complications, the telemetry system guarantees 100% accuracy. It is fixed on the exterior of the tanks. It has a robust structure that through cloud computing, observes, analyzes and uploads data constantly with utmost accuracy. It has inbuilt data validation that rejects any wrong information that reaches to it and sends it back for confirmation. It consistently monitors the tanks and, sends customized alerts and notifications set for any significant events.

RFID

Barcodes are a mess! They have legibility issues, have a weak physical structure and require being in the line of sight to be readable. However, with the introduction of RFID tags, the identification of gas cylinders has become easier. It has a robust structure with a chip and an antenna and does not require being in the line of sight to be readable. It can carry much more information in its device and is capable of surviving in rough environments. It has RDIF mobile reader that is a wireless device. It sends radio signals to the RDIF tags and obtains a unique code that helps in the locating the cylinder.

GPRS Telemetry System

The position of the tanks plays a crucial role in delivery. It needs to be made sure that the right cylinder is sent to the assigned place. Earlier, there were fragile means to locate the position of the tanks. However, now we have a reliable telemetry device to track the tanks. The device consists of a SIM card that, through GPRS, assists in locating the position of the tanks. This helps in organized deliveries of tanks and is very cost efficient since many tanks can be sent in the same truck. It promotes on-time deliveries and minimizes emergency situations.

With the advancement of technology, the gas supply business has become a lot more manageable than before. It is now more time efficient and cost effective. The inaccuracy of data analysis has minimized, which has led to a more organized system. Now the system promotes punctuality through on-time deliveries and promises a quality service to their customers. Therefore, technology has brought many productive changes in the gas supply industry. If you’re still unfamiliar with its experience, you need to avail these services as soon as possible.